Teaching is made still easier with a revolutionary new teaching support system created in collaboration
with people, PCs and robots.
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Automated checks and adjustments before and during operation by means of various revolutionary
new operation support systems in which a robot controls painting.
·
Hoses have been integrated in hollow construction between wrist and horizontal arm sections,
contribute to significantly improved pass rates.
·
Built-in control function of rotary electrostatic gun ''E-Bell''.
MRP-5000
MRP-5100
Features
Free installation system
MRP-5000/5100 can be mounted on floor and ceiling, and MRP-5000 can be mounted on the wall, by which flexible
line layout is made easily possible. (With wall mount, there is a limit in working range and speed.)
Teaching support system
[PC tool A]
Just installing exclusive software in your PC can edit teaching data of the robot, and also,
the following operation can be applied. Possible for data correction of teaching during operation.
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Data conversion
3-D parallel shift, turn shift and mirror conversion
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OMAKASE pack
Only teaching to reference points can create crank and return orbit.
·
Over-spray
After teaching according to the painted work, an orbit which adds your desired over-spray quantity can be
regenerated.
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Gun swing
By swinging gun at the end of its spraying strokes, mottling generated by paint layers can be avoided.
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Definition of custom coordinate
The coordinates used for teaching are defined by the customer.
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Applied motion teaching
Teaching for arc orbit and standby for external input is possible.
[PC tool B]
When you input the shape of works or information on characteristics of the painting equipment,
optimum painting orbit to get targetted, paint film thickness, and conditions to control painting equipment
can be created, which are reflected by the robot program.
PC screen
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Automatic formation of painting orbit
Divide the work into painting surface and input painting sequence, shape of each surface, locations and painting
method. Painting orbit on whole work is automaticaly generated and cycle time is calculated.
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Automatic setting of painting conditions
A combination of automatically created painting orbits, painting equipment to be used, paint data and film
thickness to be painted automatically set conditions to control painting equipment, and completes program
of robot.
[OFF-line teaching system]
Robot program is created through PC and the movement is simulated. (Option)
·
CAD data system
CAD data of work is downloaded and the orbit is created while checking the shape.
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Parametric system
The orbit is antomatically created from the size as parameters, by inputting shapes of representative work
in advance.
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Working simulation
Robot movement is simulated by a created program. Interference and near misses with impediments input in advance
can be checked.
Operating support system
[Integrated painting equipment with robot]
Integrated painting equipment with robot through air panel controlling various functions of painting equipment
contributes to efficient painting system.
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Built-in operating valve
Possible to integrate the valve in robot body. Quick response for spraying contributes to reduction of paint
waste.
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Built-in air panel for control of painting equipment
Air signal to control various combinations of painting equipment is controlled directly through robot and
output to painting equipment.
·
Control function of rotary electrostatic gun
The robot program controls number of turns, shaping air pressure, paint output and voltage freely. Conditions
can be changed freely in response to the place to be painted and desired paint film thickness. Air panel
for control and electrostatic controller can be built-in the robot control unit, allowing assembly with high
performance coating systems.
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Built-in color change valve
Color change functions and the valve (max. 10 colors) can be built-in the robot body, contributing to reduction
of color change time and paint loss.
[Robust equipment for painting control function]
High accuracy control for paint flow volume and painting conditions follow-up to environmental variations,
contributing to building a paint coating system resistant to disturbances.
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Paint flow control valve by high-precision electropneumatic valve
Contributes to stable and precise paint flow from small to large volumes.
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Gear pump servo control
Servo control technology in robot is used to gear pump to control gear pump rotation with high-precision.
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Feedback control on paint output
Output of flow meter is fed back to the robot which automatically adjusts paint output to the desired value
set in robot program.
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Variation of painting conditions
Better painting conditions are automatically selected from 5 variations prepared to environment changes (temperature,
humidity, etc.) in spray booth to keep quality of painting.
Inquiries related to industrial coating
Industrial Coating Group
Coating Equipment & Systems Dept.
Anest Iwata Cooperation
e-mail: icg@anest-iwata.co.jp
TEL: 045-591-1114 FAX: 045-591-1127
Features
PC screen
